top of page

Manufacturing, lean design, riveting, laser cutter, data-driven decision making, mechanics, Solidworks

Bionic
Wrench

9DF6588E-A8CB-4F18-9545-3196D3FFE0E9 2.JPG
Manufacturing
Design

Lean Design

Designed fixtures and processes for manufacturing the bionic wrench according to piece's functionalities and automation to facilitate quality control and cost efficiency.

IMG_5183_edited.png

The
Process

Disassembling,
Reverse engineering

Measuring,
Material & properties testing

CAD modeling,
Technical drawings

Production
journey map
(Manufacturing optimization)

Riveting plates design & production

The Solution

IMG_3785 2.png
IMG_5177.jpg
IMG_5171.png
OuterPlate (3)_edited.jpg
Screenshot 2024-11-12 at 8.48.46 PM.png
Screenshot 2024-11-12 at 5.35.30 PM.png
IMG_5141.png
Screenshot 2024-11-12 at 5.21_edited.jpg
IMG_5157.png
IMG_5161.png
IMG_5164.png
IMG_5140.jpg

Riveting plates facilitate the positioning of the bionic wrench's components and fasten the use of the riveting machine. The plates had three sections: a top mold for holding the wrench's components, a middle metal plate to work along the riveting machine, and a bottom plate with a track to position the plate aligned with the riveting point. 7 wrenches were produced in a 30-minute riveting trial.

I worked alongside another teammate on this project. We had a professor advising us through it.

Teamwork

FELIPE REIS MACCARI

Approaching design from both engineering and artistry

  • RESUMEICON
  • LinkedIn
  • mailnoack
bottom of page